Differences from Other Mixing and Defoaming Methods
Issues with Mixing and Defoaming by Other Methods
-
Mixing takes time
-
Materials are damaged
-
Defoaming cannot be performed
-
Precise mixing cannot be performed
-
There is a need for cleaning
The revolution-rotation type Kakuhunter
resolves these issues efficiently
There are various methods for mixing and defoaming.
The revolution-rotation type adopted for Kakuhunter allows no mixing of foreign matter because it operates in a sealed space with both containers and the machine.
In addition, continuous work involving material changes can be performed smoothly without damaging the materials.
Features of Other Mixing Methods
Propeller Type
Features and Disadvantages
- Takes time in mixing
- There is a loss of materials since the propeller and materials come in contact with each other
- Materials are damaged since the composition is sheared by the propeller
- Precise mixing cannot be performed
- There is a need for cleaning
- Defoaming cannot be performed
3-roll Type
Features and Disadvantages
- Takes time in mixing
- There is a loss of materials since the rolls and materials come in contact with each other
- Not suitable for low-viscosity materials
- There is a need for cleaning
- There is a risk of being entangled in the rollers
Roller Type
Features and Disadvantages
- Mixing takes time
- There is a possibility that air bubbles may be generated during mixing and materials may be separated or precipitated during the preparation process
- Not suitable for high-viscosity materials
Comparison with Other Mixing Methods
Revolution-rotation Type (Kakuhunter) |
Propeller Type | 3-roll Type | Roller Type | |
---|---|---|---|---|
Mixing Time |
◎
Relatively short time
|
○
Relatively short time
|
△
Long time
|
△
Long time
|
Material Viscosity |
◎
Low to high viscosity
|
◎
Low to medium viscosity
|
○
Medium to high viscosity
|
◎
Low to medium viscosity
|
Defoaming |
◎
Centrifugal defoaming + vacuum
|
✕
Not possible
|
△
Having an effect
|
✕
Not possible
|
Mixing of Foreign Matter |
◎
Container
|
△
Blade / container
|
△
Roll
|
◎
Container
|
Labor for Material Changes |
◎
There is no need for cleaning
|
✕
Requires cleaning of the blades and tank
|
✕
Requires cleaning of the rolls
|
◎
There is no need for cleaning
|
Heat generation |
△
Heat is generated*
|
△
Heat is generated
|
△
Heat is generated
|
○
Little heat is generated
|
Capacity |
△
Dependent on container capacity
|
◎
High-volume processing is possible
|
△
Continuous processing is possible
|
○
High-volume processing is possible
|
- *Controllable by setting the rotational speed
Features of Other Defoaming Methods
Vacuum Defoaming
Features and Disadvantages
- Mixing cannot be performed
- Liquid bubbles over since the liquid level rises
- Work efficiency is low since precise defoaming takes time
- Volume decreases due to volatilization
- The composition of some materials may change.
Centrifuge
Features and Disadvantages
- Mixing cannot be performed
- Materials with different specific gravities separate
- Fine bubbles remain in high-viscosity materials
- Throughput is low
Comparison with Other Defoaming Methods
Revolution-rotation Type (Kakuhunter) |
Vacuum Desiccator | Centrifuge | |
---|---|---|---|
Defoaming |
◎
Vacuum
|
○
Vacuum
|
○
Centrifugal defoaming
|
Defoaming time |
◎
Short time
|
△
Long time
|
◎
Short time
|
Material Viscosity |
◎
Low to high viscosity
|
◎
Low to medium viscosity
|
△
Low viscosity only
|
Heat Generation |
△
Slight heat is generated
|
◎
No heat is generated
|
△
Slight heat is generated
|
Syringe Compatibility |
○
Compatible with 3cc ~ 360cc
(depending on model) |
△
Depending on container shape*
|
○
Depending on model
|
- *Bubbles may remain at the bottom.
Introduction Examples
Inquiry / Brochure Request
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Developed and distributed by:
SHASHIN KAGAKU CO., LTD. Product Company
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